Tare da yanayin samfuran lantarki masu sirara da mara waya, masu haɗin maganadisu sun zama sanannen zaɓi a fagen na'urori masu wayo, samfuran sawa da na'urorin haɗi na abin hawa saboda dacewarsu{0}a cikin gwaninta da ingantaccen aikin watsawa. Tsarin gyare-gyaren sa kai tsaye yana rinjayar daidaito, karko da farashin samfurin. Wannan labarin zai bincika ainihin fasahar masana'anta na masu haɗin magnetic daga zaɓin kayan, ƙirar ƙira zuwa tsarin samarwa.
Zaɓin kayan aiki yana kafa harsashin aiki
Babban abubuwan da ke tattare da masu haɗa maganadisu sun haɗa da maganadisu, lambobin ƙarfe da bawo na filastik. Magnets yawanci suna amfani da neodymium iron boron (NdFeB) ko samarium cobalt gami. Na farko yana da ƙarfin maganadisu mai ƙarfi da ƙananan girman, kuma ƙarshen yana da tsayayya ga babban zafin jiki kuma ya dace da yanayin zafi mai girma. Abubuwan haɗin ƙarfe galibi ana yin su ne da gwal ɗin da aka ɗora da gwal ko bakin karfe don tabbatar da juriya da lalata. Bawoyin filastik sun dogara da manyan robobin injiniya masu juriya irin su PBT da LCP don biyan buƙatun kwanciyar hankali a ƙarƙashin babban watsa siginar mitoci-.
Madaidaicin gyare-gyare suna ƙayyade ƙimar samfurin
Miniaturization na masu haɗin maganadisu yana sanya buƙatu masu girman gaske akan daidaiton mold. Ana buƙatar yin gyare-gyaren da ƙarfe mai tsayi (kamar SKD11) da madubi{3}, tare da juriyar ±0.01mm. Multi{6}ƙirar ƙira mai ƙyalli na iya inganta ingantaccen gyare-gyaren gyare-gyare guda ɗaya, amma ya zama dole don daidaita daidaiton sanyaya da lalata santsi. Wasu manyan samfuran ƙarshe- suma suna buƙatar haɗa sifofi na saka maganadisu a cikin ƙirar don gujewa karkacewar haɗuwa.
Mabuɗin fasaha na aiwatar da gyare-gyare
Yin gyare-gyaren allura ita ce babbar hanyar samar da harsashi, kuma zafin jiki, matsa lamba da lokacin sanyaya dole ne a sarrafa shi sosai don rage nakasar warping. Yawancin lambobin ƙarfe ana kammala su ta hanyar stamping + electroplating tsari, kuma manyan na'urorin buga naushi na iya tabbatar da cewa kuskuren tazarar lamba bai wuce 0.02mm ba. Ana amfani da kayan aiki mai sarrafa kansa galibi a cikin tsarin haɗuwa da maganadisu, kuma magnet ɗin yana daidai daidai a cikin harsashi na filastik ta hanyar tsarin sakawa na gani don guje wa karkatar da sandar maganadisu sakamakon aikin hannu.
Ingantattun dubawa da abubuwan da zasu faru a nan gaba
Ƙarshen samfurin yana buƙatar yin gwajin ƙarfin maganadisu, toshe{0} a gwajin rayuwa (yawanci ana buƙata mafi girma ko daidai sau 10,000) da gwajin feshin gishiri. Tare da haɓakar 5G da Intanet na Abubuwa, masu haɗin maganadisu suna haɓaka zuwa matsananci - (kauri <1mm) da multi- fil (fiye da fil 10). Aiwatar da sabbin matakai kamar nano{10}}injection gyare-gyare da micro{11}}arc oxidation zai ƙara inganta aikin su.
Kwarewar tsarin gyare-gyare na masu haɗin maganadisu ba kawai mabuɗin don haɓaka gasa samfurin ba ne, har ma da garantin fasaha don amsa saurin haɓaka kasuwa. Daga kayan aiki zuwa masana'anta, ƙirƙira a cikin kowane hanyar haɗin gwiwa yana tura wannan ɓangaren zuwa matsayi mafi girma.
